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Thermal Imaging - Level 1

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Thermal Imaging - Level 1

This book provides a clear and practical introduction to infrared thermography for ASNT Level I technicians, combining basic theory with hands-on skills used in real-world inspections. Students learn how heat behaves, how infrared cameras work, and how to capture accurate thermal images while recognizing common sources of error. The book covers key applications in electrical systems, mechanical equipment, and building inspections, while highlighting the responsibilities of Level I personnel.

Tác giả
Jay Seidel
Nhà xuất bản
Fullerton College
Nguồn
LibreTexts
Giấy phép
CC BY-SA
Ngôn ngữ
EN
Mục lục· 305 mục
  1. 01: Introduction to Nondestructive Testing (NDT) and Infrared Thermography
  2. 1.01: What Is Nondestructive Testing (NDT)
  3. 1.02: Common NDT Methods
  4. 1.03: Infrared Thermography as an NDT Method
  5. 1.04: Advantages and Limitations of Thermography
  6. 1.05: The Role of the Thermography Level I Technician
  7. 1.06: Ethics and Professional Responsibility
  8. 1.07: Safety Considerations in Thermographic Inspections
  9. 1.08: Summary
  10. 1.09: Review Questions
  11. 02: Fundamentals of Heat Transfer
  12. 2.01: Introduction
  13. 2.02: Heat vs. Temperature
  14. 2.03: The Three Modes of Heat Transfer
  15. 2.04: Steady-State and Transient Heat Conditions
  16. 2.05: Thermal Mass and Heat Storage
  17. 2.06: Solar Loading
  18. 2.07: Heat Generation Sources
  19. 2.08: Environmental Influences on Heat Transfer
  20. 2.09: Practical Implications for Thermography
  21. 2.10: Summary
  22. 2.11: Review Questions
  23. 03: Infrared Theory and Physics
  24. 3.01: Introduction
  25. 3.02: The Electromagnetic Spectrum
  26. 3.03: Infrared Wavelength Bands
  27. 3.04: Blackbody Radiation
  28. 3.05: Relationship Between Temperature and Infrared Radiation
  29. 3.06: Emission Reflection and Transmission
  30. 3.07: Apparent Temperature
  31. 3.08: Atmospheric Effects on Infrared Radiation
  32. 3.09: Infrared Detectors and Image Formation
  33. 3.10: Spatial Resolution and Measurement Accuracy
  34. 3.11: Practical Implications for Level I Thermographers
  35. 3.12: Summary
  36. 3.13: Review Questions
  37. 04: Emissivity Reflectivity and Transmissivity
  38. 4.01: Introduction
  39. 4.02: Emissivity
  40. 4.03: Reflectivity
  41. 4.04: Transmissivity
  42. 4.05: Relationship Between Emissivity Reflectivity and Transmissivity
  43. 4.06: Viewing Angle and Measurement Error
  44. 4.07: Practical Camera Setup Considerations
  45. 4.08: Common Errors Related to Surface Properties
  46. 4.09: Summary
  47. 4.10: Review Questions
  48. 05: Infrared Camera Systems
  49. 5.01: Introduction
  50. 5.02: Basic Components of an Infrared Camera
  51. 5.03: Infrared Detector Types
  52. 5.04: Key Camera Performance Specifications
  53. 5.05: Image Display and Color Palettes
  54. 5.06: Focus and Image Clarity
  55. 5.07: Camera Calibration and Accuracy
  56. 5.08: Handheld vs. Drone-Mounted Infrared Cameras
  57. 5.09: Care Handling and Maintenance
  58. 5.10: Summary
  59. 5.11: Review Questions
  60. 5.12: Drone Thermography Specification Tables
  61. 06: Camera Controls and Setup
  62. 6.01: Introduction
  63. 6.02: Importance of Proper Camera Setup
  64. 6.03: Focus Control
  65. 6.04: Temperature Range Selection
  66. 6.05: Level and Span Controls
  67. 6.06: Color Palettes
  68. 6.07: Emissivity Input
  69. 6.08: Reflected Apparent Temperature
  70. 6.09: Distance and Atmospheric Inputs
  71. 6.10: Image Capture Settings
  72. 6.11: Drone-Specific Camera Setup Considerations
  73. 6.12: Common Setup Errors
  74. 6.13: Documentation of Camera Settings
  75. 6.14: Summary
  76. 6.15: Review Questions
  77. 6.16: Step-by-Step Camera Setup Checklists
  78. 07: Image Types and Data Handling
  79. 7.01: Introduction
  80. 7.02: Thermal Image Types
  81. 7.03: Still Images vs. Video
  82. 7.04: File Formats
  83. 7.05: Metadata and Embedded Information
  84. 7.06: File Naming and Organization
  85. 7.07: Data Storage and Backup
  86. 7.08: Data Transfer and Handoff
  87. 7.09: Data Integrity and Ethics
  88. 7.10: Drone-Specific Data Handling Considerations
  89. 7.11: Quality Control Checks
  90. 7.12: Summary
  91. 7.13: Review Questions
  92. 7.14: Inspection Log Template
  93. 08: Inspection Techniques
  94. 8.01: Introduction
  95. 8.02: Passive and Active Thermography
  96. 8.03: Qualitative vs. Quantitative Inspections
  97. 8.04: Steady-State and Transient Inspection Conditions
  98. 8.05: Comparative Inspection Techniques
  99. 8.06: Distance Angle and Access Considerations
  100. 8.07: Environmental and Operating Condition Considerations
  101. 8.08: Electrical Inspection Techniques (Level I Scope)
  102. 8.09: Mechanical Inspection Techniques (Level I Scope)
  103. 8.10: Building and Infrastructure Inspection Techniques
  104. 8.11: Drone-Based Inspection Techniques
  105. 8.12: Common Inspection Errors
  106. 8.13: Summary
  107. 8.14: Review Questions
  108. 09: Safety in Thermographic Inspections
  109. 9.01: Introduction
  110. 9.02: General Safety Principles
  111. 9.03: Electrical Safety
  112. 9.04: Mechanical and Industrial Safety
  113. 9.05: Working at Heights
  114. 9.06: Environmental and Outdoor Safety
  115. 9.07: Drone-Based Thermography Safety
  116. 9.08: Personal Protective Equipment (PPE)
  117. 9.09: Emergency Preparedness
  118. 9.10: Safety Documentation
  119. 9.11: Common Safety Mistakes
  120. 9.12: Summary
  121. 9.13: Review Questions
  122. 9.14: Job Hazard Analysis (JHA) Templates
  123. 10: Common Sources of Error
  124. 10.01: Introduction
  125. 10.02: Measurement vs. Indication Errors
  126. 10.03: Emissivity-Related Errors
  127. 10.04: Reflection Errors
  128. 10.05: Atmospheric and Environmental Errors
  129. 10.06: Thermal Loading and Operating Condition Errors
  130. 10.07: Motion and Stability Errors
  131. 10.08: Focus Range and Distance (FoRD) Errors
  132. 10.09: Viewing Angle Errors
  133. 10.10: Camera Setup and Configuration Errors
  134. 10.11: Data Handling Errors
  135. 10.12: Human Factors and Procedural Errors
  136. 10.13: Summary
  137. 10.14: Review Questions
  138. 11: Electrical Systems Thermography
  139. 11.01: Introduction
  140. 11.02: Basic Electrical Concepts (Level I Overview)
  141. 11.03: Common Electrical Components Inspected
  142. 11.04: Typical Thermal Patterns in Electrical Systems
  143. 11.05: Comparative Inspection Techniques
  144. 11.06: Inspection Conditions and Timing
  145. 11.07: Inspection Workflow (Level I)
  146. 11.08: Safety Considerations Specific to Electrical Thermography
  147. 11.09: FoRD Considerations in Electrical Inspections
  148. 11.10: Environmental Influences
  149. 11.11: Documentation and Reporting (Level I Role)
  150. 11.12: Common Errors in Electrical Thermography
  151. 11.13: Summary
  152. 11.14: Review Questions
  153. 12: Mechanical Systems Thermography
  154. 12.01: Introduction
  155. 12.02: Basic Mechanical Concepts (Level I Overview)
  156. 12.03: Common Mechanical Components Inspected
  157. 12.04: Typical Thermal Patterns in Mechanical Systems
  158. 12.05: Comparative Inspection Techniques
  159. 12.06: Inspection Conditions and Timing
  160. 12.07: Inspection Workflow (Level I)
  161. 12.08: Safety Considerations Specific to Mechanical Thermography
  162. 12.09: FoRD Considerations in Mechanical Inspections
  163. 12.10: Environmental Influences
  164. 12.11: Documentation and Reporting (Level I Role)
  165. 12.12: Common Errors in Mechanical Thermography
  166. 12.13: Summary
  167. 12.14: Review Questions
  168. 13: Building and Infrastructure Thermography
  169. 13.01: Introduction
  170. 13.02: Heat Transfer in Buildings (Level I Review)
  171. 13.03: Common Building and Infrastructure Applications
  172. 13.04: Building Envelope Thermography
  173. 13.05: Inspection Conditions and Timing for Buildings
  174. 13.06: Roof Thermography (Ground-Based)
  175. 13.07: Drone-Based Roof Thermography
  176. 13.08: Solar Panel (PV) Thermography
  177. 13.09: Infrastructure Thermography
  178. 13.10: Documentation and Reporting (Level I Role)
  179. 13.11: Common Errors in Building and Infrastructure Thermography
  180. 13.12: Summary
  181. 13.13: Review Questions
  182. 14: Introduction to Drone-Based Thermography
  183. 14.01: Introduction
  184. 14.02: Why Use Drones for Thermography
  185. 14.03: Limitations of Drone-Based Thermography
  186. 14.04: Typical Applications of Drone Thermography
  187. 14.05: Drone Platforms Used for Thermography
  188. 14.06: Thermal Sensors and Payloads
  189. 14.07: Flat Field Correction (FFC)
  190. 14.08: Focus Range and Distance (FoRD) in Drone Thermography
  191. 14.09: Mission Planning Fundamentals (Level I Awareness)
  192. 14.10: Regulatory and Compliance Awareness
  193. 14.11: Safety Considerations in Drone Thermography
  194. 14.12: Environmental Influences on Aerial Thermography
  195. 14.13: Data Collection and Documentation (Level I Role)
  196. 14.14: Ground-Based vs. Drone-Based Thermography
  197. 14.15: Common Errors in Drone Thermography
  198. 14.16: Summary
  199. 14.17: Review Questions
  200. 15: UAS Platforms and Thermal Payloads
  201. 15.01: Introduction
  202. 15.02: Thermal Sensor Resolution and Pixel Count
  203. 15.03: Lens Field of View (FOV) and Resolution
  204. 15.04: Mid-Wave vs. Long-Wave Infrared (MWIR vs. LWIR)
  205. 15.05: Atmospheric Effects on MWIR and LWIR
  206. 15.06: Radiometric vs. Non-Radiometric Thermal Payloads
  207. 15.07: Gimbal Stabilization and Image Quality
  208. 15.08: FoRD Considerations for UAS Payloads
  209. 15.09: Typical Payload Configurations
  210. 15.10: Documentation and Payload Identification
  211. 15.11: Summary
  212. 15.12: Review Questions
  213. 16: Regulatory and Operational Considerations
  214. 16.01: Introduction
  215. 16.02: Overview of Applicable Regulatory Frameworks
  216. 16.03: Aviation Regulations for Drone-Based Thermography
  217. 16.04: Roles and Responsibilities in Drone Operations
  218. 16.05: Operational Planning and Briefings
  219. 16.06: Site Access and Permissions
  220. 16.07: Electrical and Industrial Regulatory Awareness
  221. 16.08: Privacy and Data Protection Considerations
  222. 16.09: Operational Limitations Affecting Thermography
  223. 16.10: International and Non-U.S. Operations (Awareness)
  224. 16.11: Documentation and Compliance Records
  225. 16.12: Common Regulatory and Operational Errors
  226. 16.13: Summary
  227. 16.14: Review Questions
  228. 17: Mission Planning for Aerial Thermography
  229. 17.01: Introduction
  230. 17.02: Defining the Inspection Objective
  231. 17.03: Target Characteristics and Resolution Requirements
  232. 17.04: Altitude Selection and Ground Sample Distance (GSD)
  233. 17.05: Flight Path and Coverage Planning
  234. 17.06: Viewing Angle and Sensor Orientation
  235. 17.07: Focus Range and Distance (FoRD) Verification
  236. 17.08: Environmental Assessment
  237. 17.09: Time-of-Day Considerations
  238. 17.10: Safety Planning and Risk Mitigation
  239. 17.11: Coordination and Communication
  240. 17.12: Pre-Flight Briefing Participation (Level I Role)
  241. 17.13: In-Flight Data Collection Considerations
  242. 17.14: Post-Flight Review and Documentation
  243. 17.15: Common Mission Planning Errors
  244. 17.16: Summary
  245. 17.17: Review Questions
  246. 17.18: Mission Planning Worksheets (Aerial Thermography)
  247. 18: Aerial Thermal Image Acquisition
  248. 18.01: Introduction
  249. 18.02: Pre-Flight Camera and Payload Verification
  250. 18.03: Focus Range and Distance (FoRD) Verification
  251. 18.04: Test Image Capture (Before Full Mission)
  252. 18.05: In-Flight Image Acquisition Techniques
  253. 18.06: Viewing Angle and Sensor Orientation
  254. 18.07: Environmental Monitoring During Flight
  255. 18.08: Communication During Image Acquisition
  256. 18.09: Managing Multiple Sensors (Thermal Visual)
  257. 18.10: Post-Flight Image Review (Initial QC)
  258. 18.11: Documentation and Metadata Recording
  259. 18.12: Common Aerial Image Acquisition Errors
  260. 18.13: Data Handling and Handoff
  261. 18.14: Summary
  262. 18.15: Review Questions
  263. 18.16: Quality Control (QC) Checklists for Aerial Thermography
  264. 19: Post-Flight Data Handling and Preparation
  265. 19.01: Introduction
  266. 19.02: Immediate Post-Flight Actions
  267. 19.03: Initial Image Quality Review (QC Confirmation)
  268. 19.04: Data Transfer from Aircraft to Storage
  269. 19.05: Preservation of Original Data
  270. 19.06: File Organization and Folder Structure
  271. 19.07: File Naming and Identification
  272. 19.08: Metadata Verification
  273. 19.09: Data Backup and Redundancy
  274. 19.10: Flight Logs and Supporting Data
  275. 19.11: Documentation of Limitations and Anomalies
  276. 19.12: Preparing Data for Analysis and Handoff
  277. 19.13: Data Security and Confidentiality
  278. 19.14: Common Post-Flight Data Handling Errors
  279. 19.15: Summary
  280. 19.16: Review Questions
  281. 20: Review Documentation and Professional Practice
  282. 20.01: Introduction
  283. 20.02: Review of Collected Data (Level I Role)
  284. 20.03: Documentation Standards
  285. 20.04: Use of Images in Documentation
  286. 20.05: Handling Limitations and Uncertainty
  287. 20.06: Data Integrity and Chain of Custody
  288. 20.07: Professional Conduct and Ethics
  289. 20.08: Communication and Teamwork
  290. 20.09: Continuous Improvement and Professional Development
  291. 20.10: Regulatory and Standards Awareness
  292. 20.11: Common Documentation and Professional Practice Errors
  293. 20.12: Summary
  294. 20.13: Comprehensive Review Questions
  295. 21: Practice Level I Practical Examination
  296. 21.01: Purpose and Instructions
  297. 21.02: SECTION 1- Equipment Setup and Pre-Inspection Verification
  298. 21.03: SECTION 2- FoRD Validation (Critical Section)
  299. 21.04: SECTION 3- Handheld Thermal Image Acquisition
  300. 21.05: SECTION 4- Aerial Thermography
  301. 21.06: SECTION 5- Thermal Tuning Awareness (Software Review)
  302. 21.07: SECTION 6- Quality Control (QC)
  303. 21.08: SECTION 7- Documentation Practice
  304. 21.09: SECTION 8- Safety and Professional Judgment
  305. 21.10: SECTION 9- Final Self-Assessment